Aeroengines

Magellan Aerospace offers comprehensive gas turbine engine manufacturing solutions, including global supply chain integration, for commercial, defence and industrial markets. It supplies highly complex components and assemblies and provides maintenance services, component repair, and engine overhaul services to the world’s leading aerospace OEM’s.

Aeroengine products supplied by Magellan include highly complex machined, fabricated, and composite assemblies as well as precision light alloy sand castings. 

“Magellan provides higher levels of value to our customers by combining state of the art core manufacturing capabilities with global supply chain integration. Disciplined operating systems, common across all of Magellan’s manufacturing divisions, enable reliable management of our operations.”

Machining & Assembly

Magellan provides a diverse range of machining, assembly and kitting of aeroengine products by leveraging internal core competencies and an integrated supply chain.

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Magellan is investing in modern manufacturing systems and technologies to be an industry leader in our markets.

Our new Shaft Center of Excellence is a prime example of our financial commitment to be an industry leader. This state-of-the-art shaft facility is a fully integrated manufacturing cell to streamline the production of complex engine shafts.

Core Products:

  • Engine frames
  • Compressor & fan cases
  • Turbine cases
  • Shafts
  • Rotor spools
  • Discs and blisks
  • Gearbox housings

Core Capabilities and Processes:

  • 5-axis machining
  • Deep hole boring
  • Splining and hobbing
  • Grinding
  • Broaching
  • EDM
  • Surface treatments
  • Thermal spray
  • Non-Destructive Test (NDT)
  • Vacuum brazing
  • Heat treat
  • Advanced welding technology
  • Bonding
  • Prime and paint
  • Non-Conventional machining
  • Design engineering expertise (on specific components)

Fabrications

Magellan’s advanced metal joining and processing capabilities allow us to offer a wide range of the most complex fabricated engine components and assemblies in the industry.

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Core Capabilities and Processes:

  • 5-axis machining
  • Deep hole boring
  • Splining and hobbing
  • Grinding
  • Broaching
  • EDM
  • Surface treatments
  • Thermal spray
  • Non-Destructive Test (NDT)
  • Vacuum brazing
  • Heat treat
  • Advanced welding technology
  • Bonding
  • Prime and paint
  • Non-Conventional machining
  • Design engineering expertise (on specific components)

Core Products:

  • Combustion liners and cases
  • Exhaust frames
  • Exhaust systems
  • Engine bypass ducts
  • Engine frames
  • Acoustically treated exhaust systems
  • Fan cowl doors

Repair & Overhaul

Magellan Aerospace offers a complete range of aftermarket services customized to meet its customers’ requirements including fleet management, logistics management, engineering services, repair development, maintenance, component repair, engine overhaul, and engine test services on a turn key basis or as collaborative projects.

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State-of-the-art inspection and repair equipment is used to restore aerospace components and systems to like-new condition.  Our highly trained workforce  is committed to provide the highest quality and value to achieve total customer satisfaction.

Core engine repair and overhaul services:

  • Engine disassembly
  • Detailed component inspection
  • Cleaning
  • Component repair / replacement
  • Pre-assembly inspections
  • Assembly
  • Post-assembly inspections
  • Engine Test Services for commercial, military and industrial gas turbines
  • Life Cycle Management
    • Fleet management
    • Logistics management
    • Engineering services
    • Repair development

Leveraging our extensive manufacturing expertise provides the abity to develop unique in component repairs:

  • Repair of front frames
  • Fan modules afterburner components
  • Compressors
  • Combustors
  • Nozzles
  • Blades
  • Variety of engine components

Core capabilities in component repair:

  • Vacuum brazing
  • Heat treat
  • Advanced welding technology
  • Bonding
  • EDM
  • Surface treatments
  • Prime and paint
  • 5-axis machining
  • Non-Conventional machining
  • Coatings
  • Plasma spray
  • Ion cleaning
  • Component testing

Technology & Development

Magellan provides its customers with industry leading, innovative, technological solutions for complex aerospace manufacturing challenges, including specialty repairs for expensive components fabricated from exotic alloys as well as advanced methods of surface treatment and environmental protection in aggressive working atmospheres.

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Our Team for Enhanced Aerospace Manufacturing (TEAM) utilizes state-of-the-art technologies to provide solutions in the areas of:

  • Advanced materials
  • High speed computation for manufacturing
  • 3-D printing
  • Laser scanning
  • Non-DestructiveTest (NDT)
  • Structural integrity and life assessment