Magellan manufactures complex aeroengine frames for both the hot and cold engine modules. These products are manufactured from a combination of castings, forgings, and sheet metal, and may be made from titanium, nickel based alloys, or light alloys. They also are assembled fully or in part in our state-of-the-art facilities. Precision tolerance machining ensures that frames are produced to the industry’s most exacting standards. Special processes such as plating, thermal spray, and painting are performed, along with special cleaning processes with particulate filtration, to provide optimal endurance in extreme operating conditions.

Our compressor discs and cases undergo tight tolerance machining, including precision broaching, specialized processing and non-destructive testing (NDT). Complex processes ensure optimal product integrity through a combination of welding, fabrication, mechanical assembly, and intensive in-process inspection. Machined or cast, bearing housings, and other oil wetted products are subjected to close tolerance machining and special cleaning processes with particulate filtration.

Outer bypass cases for small engine aircraft and turbo fan applications is a core business for Magellan. The units are traditionally aluminum structures with integral noise attenuation features built in. Products are fabricated with machined flanges to support engine mounting.